Wilson Sons, the largest integrated port and maritime logistics operator in the Brazilian market, has selected ABB’s Optical Character Recognition (OCR) system for ship-to-shore (STS) gantry cranes at Rio Grande container terminal, including the QuayPro module to digitalise container stowage confirmation processes.
ABB’s automated gate systems
The company has been using ABB’s automated gate systems both at its Rio Grande and Salvador container terminals since 2013. Adding Crane OCR with QuayPro to the existing gate system supports their vision to automate and digitalise terminal processes.
“This partnership means one more step towards our commitment to achieve even more efficient and sustainable operations, through technology and process automation,” said Paulo Bertinetti, Executive Director of the Rio Grande Terminal.
ABB Crane OCR solution
The ABB Crane OCR solution automates the process of capturing data as containers are loaded
The ABB Crane OCR solution automates the process of capturing data as containers are loaded and discharged by STS cranes. Using ABB’s advanced AI imaging technology, the system captures container numbers, ISO codes, door orientation, bolt seal presence and hazardous material labels, as well as recording images for damage inspection purposes.
With the exception management system clerks can correct or adjust transactions in real time from a remote location. The solution also includes ABB MatchMaker, which identifies the terminal trucks, allowing for the automated handoff between crane and terminal vehicles.
Efficiency edge and streamlined stowage process
“ABB Crane OCR gives us an efficiency edge while the ability to streamline the stowage process automatically represents a productivity differentiator,” said Giovanni Phonlor, Operations Director - Rio Grande terminal at Wilson Sons.
Giovanni Phonlor adds, “Minimising the risk of error on data entry means more efficient operations. Technology works hand in hand with leaner, greener operations, ready for growth in traffic and in vessel capacity.”
Combination of ABB Crane OCR and the QuayPro module
The combination of ABB Crane OCR and the QuayPro module makes it possible to streamline the stowage confirmation process, with increased productivity as a result.
The module determines the actual stowage position of containers during vessel loading operations, providing input to the terminal operating system to create an accurate outbound BAPLIE (bayplan/stowage plan occupied and empty locations message) file, in addition to confirming the accuracy of inbound stow positions.
New QuayPro module
The new QuayPro module is more than an extension of the OCR system"
Any deviation from the load or discharge plan is reported in real time, enabling the terminal to adapt to dynamic variations. In addition, crane drivers get audio-visual work instructions.
“The new QuayPro module is more than an extension of the OCR system; it will change the way container terminals operate. We are proud to further strengthen our relationship with Wilson Sons and to see the positive impact of our technology on the Rio Grande container terminal operations,” said Richard Micheli, Product Line Manager OCR, ABB Marine & Ports.
ABB’s Process Automation business
ABB’s Process Automation business is a major in automation, electrification and digitalisation for the process and hybrid industries. They serve their customers with a broad portfolio of products, systems, and end-to-end solutions, including their # 1 distributed control system, software, and lifecycle services, industry-specific products, as well as measurement and analytics, and marine offerings.
As the global #2 in the market, they build on their deep domain expertise, diverse team and global footprint, and are dedicated to helping their customers increase competitiveness, improve their return on investment and run safe, smart, and sustainable operations.
ABB solutions connect engineering know-how and software
ABB is a globally renowned technology solutions provider in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software, in order to optimise how things are manufactured, moved, powered and operated.
Building on more than 130 years of excellence, ABB’s approximately 105,000 employees are committed to driving innovations that accelerate industrial transformation.